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Automation/Sensing Solutions Automation/Sensing Products
 
Vision & Marking Products Advanced Microscopes
 
Sample Applications
 

Sample Automtaion/Sensing Solution



Automation/Sensing Products


● Fiber Optic Sensors (FS Series)


Highest Speed [WORLD's BEST]

Amazing 33μs response speed!

33μs response allows the FS-V30 to detect up to 15,150 workpieces per second. In addition, minute targets can be set on-the-fly with simple, one touch calibration.

*Conventional models count max. 10,000 targets per second even in high-speed mode

Fiber optic sensor
 

Highest power [WORLD's BEST]

More reliable detection in harsh environments. Longer detection distance with thin-sleeve fibers.

The FALCON IV chip provides the highest power - MEGA mode. This power is essential for reliable detection in harsh environments. It also increases the detection range of miniaturized fibers.

Fiber optic sensor
 


● Photoelectric Sensors (PX Series)

Our heavy-duty photoelectric sensor is engineered to be oil-resistant, shock-resistant, rinsable, and water-proof. Whether it is blasting through dust, dirt, water, or oil or working form an incredible range, the PX’s industry-best durability and power enable it to solve the applications that standard photoelectric sensors find impossible.


Positioning of cars in final assembly line. Sensor used: PX-H72G.



Checking passage of engine block. Sensor used: PX-H61G.
   

Checking the seating of workpieces for an NC processor. Sensor used: PX- H71G.



Checking the passage of cars on a conveyer. Sensor used: PX-H72G.
   

Checking products passage in a rinsing process. Sensor used: PX-H71TZ



Detecting the level of contents in a hopper. Sensor used: PX-H72



● Laser Displacement Sensors (LK Series)

Our ultra-high speed, high accuracy, and long range LK series offers customers a wide variety of sensor heads to solve their measurement applications. For example, our wide beam spot sensor head can easily solve measurement applications on rough surfaces. While our small beam spot sensor head, offers unbeatable accuracy and robustness.

Wide Spot Type: Reliable Measurement of Rough Surfaces

Rough Surface Induced Diffused Reflections are Not A Problem


Wide Spot Type Applications
Measuring the Thickness of a Fresh Noodle Positioning of a Liquid Crystal Substrate Measuring the Displacement of an Engine Valve


 
       
Measuring the Warpage of a PCB Measuring the Thickness of a Glass Plate  



   


Small Spot Type: Optimal for Profile Measurements

Ultra-small spot of 1.17 Mil (30 µm) detects minute targets reliably.


Small Spot Type Applications
Measuring the Runout of a Light-sensitive Roll Measuring the Swell of Liquid Crystal Glass Measuring the Profile of an IC Plastic Mold


 
       
Measuring Variation in Connector Lead Height Measuring the Profile of a Metal Mold  



   



● Safety Light Curtain (SL Series)

Keyence’s SLC Series Safety Light Curtains can be used to stop machines when the curtain is violated. However, they can easily be configured for more challenging applications when they can be timed or blanked to maintain their efficacy.

Conventional Type 4 Area Sensor

Timing   Work Flow

When bringing in workpieces (timing)



When discharging workpieces
   

Floating Blanking: Prevents the machine from stopping when obstacles move
into the detection zone

Quality   Production

Safety measures for the outlet of molding machines



Safety measures for the inlet where materials enter

Fixed Blanking: Enables the machine to operate with fixed obstacles in the detection zone

Shipping Inventory

Detects the passage of parcels



Detects the passage of parts



Vision & Marking Products


● Machine Vision (CV Series)

Our ultra-high speed, high-accuracy machine vision systems are used by our customers to perform product inspections that are too complicated to be performed by ordinary sensors. Keyence customers in a variety of industries typically use the CV Series to accurately determine presence/absence, or perform high speed part identification, defect inspection, positioning, or counting based upon a wide-variety of criteria.

Part Identification Defect Inspection Presence/Absence Detection

Differentiation of the buttons on a mobile phone


Inspection of burnt marks/short-circuit of connector resin
 
Detecting defective pin plating

Dimension Measurement Positioning Counting

Measuring the notch position of a gear


Position control of a robot
 
Check correct seating of parts for die protection



● Laser Marker (ML Series)

Keyence’s CO2 Laser Markers provide our customers with tremendously stable and non-erasable marking. Our customers can use the ML’s industry-best power and speed to reliably mark as many as 600 characters or barcodes per second on a tremendous variety of surfaces.

IC Electronic Part Lead Frame Electronic Part


   
           
Printed Circuit Board CD-R Cut Wire Sheath Videotape



   
             
Resin Case Wire Harness Stainless Steel Shifter


   
           
Glass Bottle Cosmetics Ice Cream Pet Bottle


   
           



● Laser Marker (MD Series)

Our YAG Laser Marker is ideal for marking a variety of products in production environments. The MD Series’ unique engineering allows intense marking that is impervious to dust, dirt, and oil mist.

Applications

Saw Blade Scissors Drill


 
       
Pliers Light Bulb Stainless-steel Component



 
       
Bearing Water Faucet Bracket Joint



 



Advanced Microscopes


● Digital Microscope (VHX Series)

Keyence’s digital microscope offers unbeatable inspection that is recordable and sharable without destroying the target. No other microscope on the market offers immediate digital enhancement to increase depth of field or find optimal contrast.

Applications: Electric and Electronics Industries

LCD (800x) Chemical (Liquid agent) (500x)


   
Non-woven fabric (150x) Glass fiber (200x)






● Laser Microscope (VK Series)

Keyence’s new laser microscope approaches the kind of high-accuracy 3D measurement that has previously been available only from high-cost SEM microscopes. Not only do we offer high-accuracy measurement at a lower cost, our VK series performs its analysis in a fraction of the time and without destroying the target.

Applications: 3D Laser Scanning Microscope Applications

Analysis Examples

Semiconductor / Electronic parts  

Roughness measurement of rear face of silicon wafer (1000x)


Height, width and cross-section measurements of patterns on electronic devices (1000x)

 

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